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2022-09

Shenyang Vacuum Atomization Powder Equipment Manufacturer: Features of Vacuum Atomization Powder Equipment

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【Summary Description】What are the production capacity ranges of vacuum atomization powder-making equipment from Shenyang? Let Shenyang’s vacuum atomization powder-making equipment manufacturer introduce it to you! Capacities range from 5 to 1,000 kg. This equipment can produce metal powders based on iron, cobalt, nickel, aluminum, copper, and more. The Shenyang vacuum atomization powder-making system is specifically designed to meet the needs of both research and industrial-scale production using vacuum-based atomization technology.

What are the production capacity ranges of Shenyang vacuum atomization powder-making equipment? Shenyang Vacuum Atomization Powder-Making Equipment Manufacturer Introducing to you! Available in sizes from 5 to 1,000 kg. We can produce metal powders based on iron, cobalt, nickel, aluminum, copper, and more. The Shenyang Vacuum Gas Atomization Powder-Making Equipment System is specifically designed to support research and production of atomization powder-making technology under vacuum conditions.

 4. Employing a two-stage cyclone分级 collection system design to enhance fine powder yield and minimize or eliminate fine dust emissions.

 The working principle of the vacuum gas atomization powder-making equipment in Shenyang is as follows: metal and metal alloys are melted under the protection of a vacuum atmosphere. The molten metal flows downward through an insulated crucible and a specially designed flow nozzle, where it is broken into countless tiny droplets by a high-pressure gas stream ejected from the nozzle. These fine droplets solidify mid-flight, forming spherical or sub-spherical particles, which are then separated via sieving to produce metal powders of various particle sizes.

  What are the performance features of Shenyang vacuum atomization powder-making equipment? Shenyang Vacuum Atomization Powder-Making Equipment Manufacturer Introducing it to you!

  1. During the falling process, the droplets rapidly solidify, overcoming segregation and resulting in a uniform structure.

  2. Melt the alloy material in a ceramic or graphite crucible using medium-frequency induction heating, followed by effective purification through refining and impurity removal techniques.

  3. Supersonic tightly coupled and confined gas atomization nozzle technology can be used to produce fine powders of various alloy materials.

  4. Employing a two-stage cyclone分级 collection system design to enhance fine powder yield and minimize or eliminate fine dust emissions.

  Vacuum atomization is a cutting-edge technology that has emerged in recent years within the metal powder manufacturing industry. It features materials that are prone to oxidation, enables rapid quenching of metal powders, and offers high levels of automation. Specifically, after the alloy (metal) is melted and refined in an induction furnace, the molten metal is poured into an insulated crucible and then fed through a delivery tube and nozzle. The molten stream is subsequently atomized by a high-pressure gas flow. The resulting metal powder cools and solidifies as it falls through the atomization tower, eventually settling into a powder collection container. The process unfolds as follows: vacuum extraction, vacuum melting, refining, degassing, pouring the molten metal into a tundish, atomizing and spraying the powder, collecting the powder, cooling it, and finally screening and storing the finished product.

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